Monday, August 13, 2012

Top 5 Advantages of using LED Color Mixing to Create White Light (Part 3 of 3)

Additive Color Mixing

     Beyond wavelength conversion technologies such as chip level, volumetric, or remote conversion technologies, the third way to create white light using LEDs is by color mixing.  Like an RGB pixel of any standard video monitor, color mixing uses the principles of additive color to combine two or more colored LEDs to create white light.  By far it is the most electronically complex method of creating white light, as it depends on some type of control of the LED RMS current through either Pulse Width Modulation (PWM) or Amplitude Modulation which dims LEDs of different color combinations (such as red, green, blue, mint green, amber, even yellow or cool white) at appropriate intensity levels to achieve white light of a desired color temperature.  As with any lighting system, there will always be advantages and challenges.
                
Top 5 advantages of using LED Color Mixing to Create White Light:

     1.  Color uniformity 

     Capitalized upon by Cree through their TrueWhite™ technology, LEDs of different color are actively controlled via dimming through either some type of optical, thermal, or electrical feedback system.  This helps increase color uniformity from fixture to fixture.

     2. Easily customizable color temperature

     Where chip level or remote conversion techniques require different chemistries to achieve different CCTs such as 2700K, 3000K or 4100K, LED color mixing often requires nothing more than a simple firmware change to set the CCT of the system.  This introduces a higher level of simplicity on the manufacturing side, which helps lower the overall cost of the system.

           3. Advanced controllability during dimming

     The PWM controls used in an LED color mixing system enable the system to be inherently more controllable during dimming in application- which opens the door for better color performance in a dimmed down state.  A common complaint observed with dimmed LED systems is the even further absence of a red component, which gives dimmed LED lighting a faint, ghostly appearance, far from the warmer dimmed tone of an incandescent bulb which is more generally preferred.  By designing for increasing levels of red and/or amber LED light while dimming, the system can more accurately approximate the performance of an incandescent bulb.

     4.  Lower LED cost

     Since issues such as color uniformity and dimming can be effectively solved using the control techniques described above, LED binning becomes less of a concern, which enables the usage of less expensive and larger bins.  This lower LED cost, however, may be offset by higher costs in electronics and firmware.

          5. High system efficacy and CRI

     Luminous efficacy and CRI can be significantly increased using LED color mixing with the use of red and green LEDs.  Since the value of a “lumen” is based off the human eye sensitivity curve and CRI is dependent on the blackbody spectrum of Tungsten, adding strong green and red components can give a significant boost to lumen and CRI performance.

     As can be seen, LED color mixing in general does enable improved color controllability and potentially superior CRI and efficacy performance as well compared to the other two methods we have discussed.  Of course, the types of systems mentioned above do present some challenges.  A color mixing system will invariably require an array of LEDs which can limit beam control options, and will most certainly require an efficient diffuser to reduce shadowing on the application surface.  The inclusion of some mixing chamber or mixing distance into any system using this technology is often desirable as well.  Additionally, care must be taken during the design to account for varying lumen maintenance of different color LEDs.  Since Red LEDs often have a much longer lifetime and shallower lumen maintenance curve than their cooler counterparts, care must be taken to balance system color performance from a programming perspective as well as heat sinking to make sure this higher lumen maintenance is accounted for so the system does not experience a red shift over the course of its life.

     Since all three conversion methods to create white light discussed in this series- chip level (either volumetric or true chip level), remote, or color mixing- all offer their advantages and disadvantages, each may lend itself more pertinently to one application over another.  It is ultimately up to the designer to determine which method to choose whether it is choosing the appropriate light engine for a given fixture, or choosing the appropriate fixture for a given application.